Screen Printing Method
T-shirts Printing

Screen Printing Method Vs Digital Printing

Is Digital Printing More Expensive Than Screen Printing Method? Let’s Find Out!

If you are planning to print something, you might wonder whether digital printing or screen printing method is the better option. Cost is one of the most significant factors that come into play when making this decision. 

Is digital printing more expensive than screen printing? Many people assume, but is this the case? In this blog post, we will take an in-depth look at both types of printing and compare their costs to determine which printing method is truly the most cost-effective.

First, let’s first understand the difference between digital and screen printing. Digital printing involves printing directly from a digital file to the printing material, using a printer that operates similarly to an office printer. 

On the other hand, screen printing is a method that involves creating a film positive and a screen, which is then used to apply ink onto the printing material.

Digital Printing Or Screen Printing Method

Now, let’s compare the costs of these two printing methods. Generally speaking, digital printing has a higher initial cost, as it requires a high-quality printer and often more expensive ink. 

However, screen printing costs more per unit, as each colour requires a separate screen and setup process, making it less efficient for small orders. The upfront cost of digital printing is higher, but it is more cost-effective for small to medium-sized orders.

Additionally, digital printing is sometimes more cost-effective option when it comes to printing more complex designs or images. This is because screen printing is limited to a certain number of colours and cannot produce photographic images as effectively. 

Digital printing, however, can replicate a broad range of colours and fine details, making it suitable for printing photographs or designs with many colours.

Another significant factor to consider when comparing the costs of digital printing and screen printing is the setup time. Screen printing requires much more setup time, including the creation of the color separation and the setup of the printing equipment. 

This means that screen printing is generally better suited for larger orders, as the setup time can be spread out over many units, lowering the cost per unit. Digital printing, however, requires minimal setup time, making it ideal for smaller orders.

Is Screen Printing Method Good or Not?

Screen printing method can be suitable for printing designs on various surfaces, depending on the specific requirements and circumstances. Here are some factors to consider:

Advantages of Screen Printing:

  1. Versatility: Screen printing can be used on a wide range of materials, including fabric, paper, plastic, metal, glass, and more. It allows for printing on various shapes, sizes, and textures, making it suitable for diverse applications.
  2. Durability: Screen printing inks are generally durable and long-lasting. They can withstand repeated washing, exposure to sunlight, and other environmental conditions, making screen-printed designs suitable for items like apparel, banners, signs, and promotional materials.
  3. Vibrant Colors: Screen printing allows for using thick, opaque inks, resulting in vibrant and vivid colours that stand out. This makes it an excellent choice for creating eye-catching designs.
  4. Cost-effective for Large Quantities: Screen printing is often cost-effective when producing large quantities of printed items. Once the screens are prepared, the printing process itself can be relatively fast, making it efficient for bulk production.

Considerations and Limitations:

  1. Setup Time and Cost: Screen printing method requires the creation of screens for each colour in the design, which involves a setup process. This can be time-consuming and may require additional costs, especially for complex designs or small print runs. Therefore, small-scale or one-off printing projects may have more cost-effective options.
  2. Limited Detail and Fine Lines: Screen printing is best suited for bold, solid designs or those with larger details. Fine lines, intricate patterns, or small text can be challenging to reproduce accurately with screen printing.
  3. Color Limitations: Each colour in a design requires a separate screen and printing process, which can increase complexity and cost. 
  4. Not Ideal for Soft and Stretchable Fabrics: While screen printing works well on many fabrics, there may be better choices for soft, stretchable materials like Lycra or spandex. The thick ink layers can affect the flexibility and drape of the fabric.

Screen Printing Method Vs Digital Printing

Conclusion: Is Digital Printing Expensive Than Screen Printing Method

So, is digital printing more expensive than screen printing? The answer depends on many factors, including the size of your order, the complexity of your design, and the time frame in which you need your prints. 

Generally speaking, digital printing is more cost-effective for small to medium-sized orders, while screen printing method is more suited for large orders. 

However, there are exceptions to this rule. Ultimately, the best printing method for your needs will depend on your specific situation, so it’s always a good idea to consult a professional printing service to get the most accurate cost estimates for your project.

It’s important to assess your specific t-shirt printing needs, budget, and desired outcome when determining whether screen printing method suits your project. Screen printing method can be a favourable option for larger quantities, vibrant colours, and durable prints. 

However, other printing methods, such as digital printing or heat transfer, might be more appropriate for small-scale or highly detailed projects.

Contact Blue Sky T-Shirts printing in Vancouver for all your inquiries about screen printing.